Description

Product Introduction

The All-in-one Automated Clear Aligner Machine (Film Sheet) – 120 Aligners/Hour is specialized equipment developed for dental invisible orthodontic manufacturing. It integrates automatic teeth mold feeding, thermoforming, laser marking, and precision trimming into one automated production system, helping clear aligner manufacturers streamline the processing of dental invisible braces.

Developed by ConverSight Technology Limited, the HBL-YTJ-02 is designed for flexible production of complex and irregular curved-surface clear aligners. Its automated processing system delivers consistent trimming quality and accurate matching of the aligner trimming line, making it suitable for medium-sized manufacturers requiring efficient production with multiple film materials and product varieties.

The system supports three different film sheet models, including different shapes, thicknesses, and brands. This multi-material compatibility makes it particularly suitable for small-batch, multi-variety production where manufacturing flexibility is important.

Key Product Advantages

120 Aligners per Hour

The new-generation system achieves a working efficiency of approximately 30 seconds per aligner, increasing production capacity from the previous generation's 80 pcs/h to up to 120 pcs/h.

This higher throughput helps manufacturers improve equipment utilization and meet growing demand for customized invisible orthodontic products.

Automatic Teeth Mold Feeding

The machine is equipped with an automatic teeth mold feeding system. It can visually recognize and accurately position teeth molds on the machine tooling.

Four boxes containing 24 teeth molds each can be loaded, providing a total capacity of 96 teeth molds. This allows the equipment to operate continuously for approximately one hour without manual intervention under suitable production conditions.

Multi-Film Sheet Compatibility

The HBL-YTJ-02 supports three film sheet models and can accommodate different film shapes, thicknesses, and brands. Film sizes include 125mm round, 105mm square, and customized sizes.

This flexibility allows manufacturers to produce multiple aligner varieties without being restricted to a single film specification.

High-Fitting-Pressure Thermoforming

The thermoforming unit evenly heats and softens the film material before forming. The heating temperature is adjustable from 0–700°C according to process requirements.

Controlled heating and forming help create clear aligner prototypes with consistent fitting characteristics and support stable production across different film materials.

Robotic Precision Trimming

A high-precision ABB 6-axis robot performs automated trimming of formed aligners. With millimeter-level synchronous control and flexible multi-axis movement, the system can process complex, irregular, and curved aligner geometries.

The robot's repeated positioning accuracy reaches 0.02mm, supporting consistent trimming quality across production batches.

Flexible Trimming Options

The machine can be configured with blade trimming or an optional laser trimming solution. This allows manufacturers to select the appropriate edge processing method according to aligner material, product requirements, and production workflow.

Integrated Laser Marking

The integrated laser marker can apply production identification information including numbers, letters, barcodes, QR codes, and logos.

This supports product identification, production tracking, batch management, and customized marking requirements.

Main Function Modules

The ConverSight All-in-one Automated Clear Aligner Machine integrates several key production modules:

• Automatic teeth mold feeder

• Film sheet feeding system

• Thermoform unit

• Laser marking system

• Blade trimming system

• Optional laser trimming system

• ABB 6-axis robot module

• Precision spindle module

• Visual recognition system

• Automated positioning system

The integrated architecture reduces the need for multiple independent machines and helps create a more streamlined clear aligner manufacturing process.

Technical Specifications

Parameter	Specification
Brand	ConverSight
Model	HBL-YTJ-02
Unit	SET
Minimum Order	1 Set
Film Sheet Compatibility	3 Film Sheet Models
Film Sizes	125mm Round, 105mm Square, Customized
Teeth Mold Feeding	4 × 24, 96 pcs
Work Efficiency	30 sec/pc
Production Capacity	Up to 120 pcs/h
Edge Consistency	<0.3mm
Visual Recognition Rate	>98%
Raw Edge Rate	<2%
Cut Defect Rate	<1%
Machine Dimensions	2200 × 1200 × 2000mm
Marking Content	Number, Letter, Barcode, QR Code, Logo
Robot	ABB 6-Axis
Robot Arm Span	703mm
Robot Weight	54kg
Robot Payload	7kg
Robot Power	0.39kW
Robot Repeated Positioning Accuracy	0.02mm
Spindle Power	800W
Spindle Speed	<40,000 r/min
Spindle Cooling	Water Cooling

Visual Recognition & Positioning

The automated teeth mold feeder uses visual recognition to identify and position teeth molds accurately on the machine tooling. The visual recognition rate is above 98%, supporting reliable automated production.

By combining visual recognition with robotic positioning, the machine can accommodate different mold configurations and improve production consistency while reducing manual positioning requirements.

Thermoforming System

The thermoforming module is designed to evenly heat and soften dental film sheets before forming. The temperature can be adjusted within a 0–700°C range to match different processing requirements.

Controlled film heating helps provide consistent forming results and supports flexible processing of different film materials, shapes, thicknesses, and brands.

Robotic Trimming System

The ABB 6-axis robot provides flexible movement for trimming clear aligners with complex or irregular curved profiles.

The robot has a 703mm arm span, 54kg weight, 7kg payload, and 0.02mm repeated positioning accuracy. Together with the high-speed spindle, it supports precise and repeatable edge processing.

The spindle provides 800W power, rotational speed below 40,000 r/min, and water cooling for heat management during trimming operations.

Production Quality Control

The system is designed to provide consistent automated processing quality. Key reference performance indicators include:

• Edge consistency: <0.3mm

• Visual recognition: >98%

• Raw edge rate: <2%

• Cut defect rate: <1%

• Robot repeated positioning accuracy: 0.02mm

Actual production performance can vary according to film material, aligner geometry, mold accuracy, process parameters, and equipment configuration.

Application

The All-in-one Automated Clear Aligner Machine is designed for dental invisible orthodontic production and is suitable for manufacturers producing clear aligners in multiple specifications.

Typical applications include:

• Clear aligner manufacturing

• Invisible orthodontic appliance production

• Dental thermoforming

• Automated aligner trimming

• Customized orthodontic product production

• Small-batch multi-variety aligner manufacturing

• Medium-scale clear aligner production

The equipment is particularly suitable for manufacturers that need to process different film sheet materials and produce complex or irregular curved-surface aligners.

Machine Generation Upgrade

Compared with the first-generation system, the new-generation HBL-YTJ-02 provides improved production capacity and automation.

Feature	First Generation	New Generation
Capacity	80 pcs/h	120 pcs/h
Functions	Thermoform, laser mark, blade trimming	Thermoform, laser marker, blade/laser trimming
Feeder	Manual teeth mold loading	Automatic teeth mold feeder
Film Application	125mm Round Film Sheet	Multiple Film Sheet Models
Film Compatibility	Film Sheet	Film Sheet
Dimensions	1650 × 1100 × 1900mm	2200 × 1200 × 2000mm

The new generation improves automation by replacing manual teeth mold loading with automatic feeding and expands film sheet compatibility for more flexible manufacturing.

Production Flexibility

For medium-sized clear aligner manufacturers, production demand often includes multiple product types, film materials, and customized aligner geometries. The HBL-YTJ-02 is designed around this requirement.

Its three-film compatibility, automatic mold feeding, programmable processing, visual recognition, and robotic trimming provide greater flexibility than equipment designed for a single standardized aligner configuration.

B2B Supply & Equipment Selection

ConverSight Technology Limited provides automated equipment solutions for dental invisible orthodontic manufacturing.

The HBL-YTJ-02 can be supplied as a complete production unit, with the final configuration selected according to film material, film dimensions, teeth mold specifications, aligner geometry, required trimming method, marking requirements, and production capacity.

For customized projects, buyers can provide film specifications, product drawings, mold information, target production capacity, and desired marking content for technical evaluation.

Frequently Asked Questions

Q1: What is the production capacity of the HBL-YTJ-02?
A: The new-generation machine provides a working efficiency of approximately 30 seconds per aligner, with a production capacity of up to 120 aligners per hour under suitable conditions.

Q2: How many film sheet types can the machine process?
A: The system supports three film sheet models and can accommodate different shapes, thicknesses, and brands.

Q3: Does the machine automatically feed teeth molds?
A: Yes. The new-generation system includes automatic teeth mold feeding with four boxes of 24 molds each, providing a total capacity of 96 molds.

Q4: What trimming methods are available?
A: The standard system includes blade trimming, while laser trimming can be selected as an optional configuration.

Q5: What information can be marked on the clear aligners?
A: The laser marking system can mark numbers, letters, barcodes, QR codes, and logos according to production requirements.

Q6: What is the robot positioning accuracy?
A: The ABB 6-axis robot has a repeated positioning accuracy of 0.02mm.

Q7: Is the machine suitable for small-batch and multi-variety production?
A: Yes. Its compatibility with three film sheet models and flexible robotic processing makes it suitable for small-batch, multi-variety production, particularly for medium-sized clear aligner manufacturers.

Why Choose HBL-YTJ-02?

• Up to 120 clear aligners/hour

• Approx. 30 seconds per aligner

• Three film sheet model compatibility

• Automatic teeth mold feeding

• 96-mold automatic feeding capacity

• Visual recognition rate above 98%

• Integrated thermoforming

• 0–700°C adjustable heating range

• Laser marking for identification and traceability

• Blade or optional laser trimming

• ABB 6-axis precision robot

• 0.02mm repeated positioning accuracy

• Edge consistency below 0.3mm

• Cut defect rate below 1%

• Automated processing for complex curved surfaces

• Designed for invisible orthodontic manufacturing

Product Summary

The All-in-one Automated Clear Aligner Machine (Film Sheet) – 120 Aligners/Hour integrates automatic teeth mold feeding, thermoforming, laser marking, and robotic trimming into one production system for dental invisible orthodontics.

With three film sheet compatibility, 120 aligners/hour production capacity, ABB 6-axis robotic trimming, visual recognition, and flexible blade or laser trimming options, the HBL-YTJ-02 provides a scalable solution for clear aligner manufacturers seeking higher automation, consistent edge quality, and flexible small-batch multi-variety production.

For equipment configuration, OEM projects, and clear aligner production requirements, ConverSight Technology Limited can provide application-based technical support and equipment solutions.